Carli Suspension Unchained 6" System | King 3.5" RR Front + King 3.0" 4-Tube Bypass Rear | Radius Arm Conversion | Fabricated Shock Towers | 2003–2009 Ram 2500/3500 Diesel 4WD | SKU: CS-DUC35-6-03
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Before ordering, verify your vehicle details, current setup, and SKU with OFAS fitment support so your upgrade matches your build.
Shipping & Delivery
Free shipping is available within the lower 48 U.S. states. Large or heavy items may ship by freight, and delivery timing can vary by warehouse, carrier, and product availability.
Fitment, Shipping & Product Support
Verified Fitment
This system fits the 2003 through 2009 Ram 2500 and Ram 3500 with a diesel engine and 4WD. It is the highest-tier system in the Carli 6-inch Ram lineup for this generation — every 6-inch Ram system includes a radius arm conversion and custom shock package by design; there is no entry-level 6-inch option. Carli explicitly recommends a roll cage at this capability level.
| Year Range | Make | Model | Drivetrain | Engine | Notes |
|---|---|---|---|---|---|
| 2003–2009 | Ram | 2500 | 4WD | Diesel | Roll cage strongly recommended |
| 2003–2009 | Ram | 3500 SRW | 4WD | Diesel | Roll cage strongly recommended |
| 2003–2009 | Ram | 3500 DRW | 4WD | Diesel | DRW fitment not confirmed — text (469) 407-7538 |
A rear Full Progressive Leaf Spring is required for the system to function at the stated 4" rear lift height. Select at checkout or purchase separately.
Verify fitment by text: (469) 407-7538
Does NOT Fit
| Exclusion | Reason | Correct System |
|---|---|---|
| 2003–2009 Ram 2500/3500 Gas | Diesel-specific coil springs and system geometry — gas trucks require a separate system | Confirm gas 6" availability with OFAS |
| 2010–2013 Ram 2500/3500 | Different platform — 2010+ uses a different Carli 6" system | See Carli 2010–2013 6" system family |
| 2014+ Ram 2500/3500 | Different platform entirely | See Carli 2014+ Ram 2500/3500 systems |
| Ram 1500 | Ram 1500 uses coil-spring front suspension — not a solid front axle platform | See Carli Ram 1500 systems |
| 2WD Ram 2500/3500 | 4WD only — solid front axle configuration required | Not applicable |
| Buyers wanting a bolt-on system | This system requires boring the factory front spring buckets for the King 3.5" shocks to cycle properly, welding in fabricated rear shock mounts and gusset kit, and installing fabricated shock towers. A qualified fabrication shop is required. | See Carli 3" Ram 2500/3500 Pintop or Backcountry for lower-complexity alternatives |
| Buyers expecting a quiet bypass rear | The King 3.0" 4-Tube rear bypass shocks produce audible clicking from bypass check valves — this is normal bypass shock behavior. | No workaround — bypass clicking is inherent to this system |
Verify fitment by text: (469) 407-7538
Component Specifications
| Component | SKU | Specification |
|---|---|---|
| Front shock package | CS-DUC35SPKG-6-03-D | King 3.5" Remote Reservoir front shocks — Carli Signature off-road tune; 17-4 stainless machined shafts; short reservoir mounts; limit straps |
| Rear shock package | CS-DUC35SPKG-6-03-D | King 3.0" 4-Tube Bypass rear shocks — Carli-tuned; user-adjustable bypass tubes; 4-tube configuration for maximum tunable bottom-out resistance |
| Front coil springs | CS-DMRC6-03-D | Multi-rate coil springs — provides 6" front lift with 60% more travel than factory |
| Radius arm system | CS-DRA6-03-L | Long crossmember radius arm system — "X" braced, gusseted clam-shell construction; 3" Currie Johnny Joints; internally gusseted 1-piece crossmember; driver-side axle shock; allows axle roll during articulation |
| Fabricated shock towers | CS-DFST525 | Required to position King 3.5" front shocks in factory spring bucket after boring |
| Adjustable track bar | CS-DATB-03 | Adjustable — centers front axle at 6" lift |
| Track bar drop bracket | CS-DPRBDROP-6 | Re-angles track bar for 6" lift geometry |
| Torsion sway bar | Included | Full torsion sway bar replacement — fabricated drop brackets, Delrin bushings, dual 5/8" FK heim end links; replaces entire factory sway bar assembly |
| Fabricated rear shock mounts | CS-DRSMKIT-03 | Weld-in rear upper shock mounts + gusset kit (CS-D30GUSSET) for oversized 3.0" bypass shock bodies |
| Front bump stop drops | CS-DFBD-6 | Front bump stop drop brackets for 6" lift geometry |
| Rear bump stop drops | CS-DRBD-6 | Rear bump stop drop brackets |
| Stainless brake lines | CS-D6BBL-03 | Extended front and rear stainless braided brake lines |
| 4" Hole Saw kit | CS-HOLESAWKIT-4.5 | Required for boring factory spring buckets — included in system |
| Drop Pitman arm | Included per description | Corrects steering angle at 6" lift |
| Front lift height | — | 6 inches |
| Rear lift height | — | 4 inches (via Full Progressive Leaf Springs — required, selected separately) |
| System weight | — | 483 lb |
| Price | — | $13,760.00 |
| Tire fitment | — | 37" x 13.5" at 40 psi front / 35 psi rear (Toyo M/T) |
| Wheel | — | Max 9" wide, 4.5" backspacing |
What Is and Is NOT Included
Included in base kit:
| Component |
|---|
| King 3.5" Remote Reservoir front shocks with limit straps and short reservoir mounts (pair) |
| King 3.0" 4-Tube Bypass rear shocks (pair) |
| Multi-rate front coil springs |
| Radius Arm System with Long Crossmember and driver-side axle shock |
| Fabricated Shock Towers |
| Adjustable Track Bar (CS-DATB-03) |
| Track Bar Drop Bracket (CS-DPRBDROP-6) |
| Torsion Sway Bar replacement assembly |
| Fabricated Rear Shock Mounts (CS-DRSMKIT-03) |
| Rear Shock Gusset Kit (CS-D30GUSSET) |
| Front Bump Stop Drops |
| Rear Bump Stop Drops |
| Stainless Brake Lines |
| 4" Hole Saw and Arbor (for boring factory spring buckets) |
| Drop Pitman Arm |
| Hardware per Carli specification |
Not Included:
| Item | Notes |
|---|---|
| Full Progressive Rear Leaf Springs | Required for 4" rear lift — select at checkout or purchase separately. Without them, ride quality and rear height will be unknown. |
| Carrier Bearing Drop Bracket | Required for trucks with 2-piece driveshafts (CCLB/Crew Cab Long Box) to eliminate carrier bearing angle issues and take-off shudder at lifted height. |
| Long Travel Airbags (6" spacer) | Optional — restores payload capacity lost from Full Progressive Leaf Springs. A 6" spacer-specific version is available for this system. |
| Roll cage | Strongly recommended by Carli — not sold by Carli. Requires a qualified fabricator. |
| Professional installation and fabrication labor | Expert shop required. Not included. |
Critical Compatibility
| Condition | Interaction | Action Required |
|---|---|---|
| Factory spring bucket boring — required | The King 3.5" front shocks are too large for the factory spring bucket bores. The 4" Hole Saw kit (included) is used to bore the factory spring buckets. This is a permanent modification to the truck's spring bucket castings. | A shop with machining/boring capability is required. The hole saw kit is included but the labor and equipment are not. |
| Fabricated rear shock mounts — weld-in | The King 3.0" 4-Tube Bypass rear shocks require fabricated weld-in upper mounts and gusset reinforcement. All hardware is provided. | A qualified welder is required for rear shock mount installation. |
| Roll cage recommendation | Carli explicitly states the Unchained's off-road capability "far exceeds the capability of the truck itself" and recommends a cage. This is not a liability disclaimer — it is a functional assessment of the system's performance ceiling relative to the truck's structural limits. | Budget for roll cage fabrication separately if this truck will be used for aggressive off-road. |
| Rear bypass shock clicking | King 3.0" 4-Tube rear bypass shocks produce audible clicking from bypass check valves — normal bypass shock behavior, not a defect. | Buyer expectation management only. |
| Full Progressive Rear Leaf Springs — required | Without the rear leaf springs, the system cannot achieve correct 4" rear lift or optimal ride calibration. | Select Full Progressive Leaf Springs at checkout or purchase separately. |
| 2-piece driveshaft (CCLB) | At 6" of front lift, 2-piece driveshaft trucks need a carrier bearing drop bracket to correct the carrier bearing operating angle. Without it, vibration and accelerated carrier bearing wear result. | Confirm driveshaft configuration before ordering — add carrier bearing drop if applicable. |
| Gas-powered Ram 2500/3500 | No gas 6" Unchained confirmed for 2003–2009 generation. | Confirm gas availability with OFAS before ordering. |
Installation Notes
Skill level: Expert — professional fabrication shop required. This is the most complex system in the entire Carli session. Multiple fabrication steps are required before components can be installed.
Step 1 — Factory spring bucket boring: The 4" Hole Saw and Arbor (included) is used to bore the factory spring bucket casting to accept the King 3.5" front shock bodies. This is a permanent modification and requires a drill press or equivalent equipment for accurate center positioning.
Step 2 — Fabricated rear shock mount welding: Rear shock mounts (CS-DRSMKIT-03) and gusset kit (CS-D30GUSSET) must be welded into the rear frame area to support the King 3.0" 4-Tube Bypass shock bodies.
Step 3 — Radius arm system installation: The long crossmember radius arm system replaces the factory control arms. The crossmember spans the full frame width — complete underbody clearance and access is required during installation.
Post-install alignment: Full front-end alignment is mandatory.
Torsion sway bar: Included in the base kit. Replaces the entire factory sway bar assembly.
Instructions: Not currently available at carlisuspension.com for this SKU. Contact Carli directly for installation documentation.
Required shop equipment:
| Tool | Required |
|---|---|
| Vehicle lift rated for Ram 2500/3500 | Yes |
| Drill press or equivalent for spring bucket boring | Yes |
| Welding equipment | Yes |
| Torque wrench | Yes |
| Full socket and wrench set | Yes |
| Alignment equipment or appointment | Yes |
Common Questions
What is the difference between the Unchained 3.5 and the Dominator 3.0 for this platform?
Two key differences: shock specification and tuning philosophy. The Dominator uses King 3.0" Remote Reservoir shocks tuned for the best balance of on-road and off-road performance. The Unchained uses King 3.5" Remote Reservoir fronts and King 3.0" 4-Tube Bypass rears tuned specifically for off-road performance. Carli states the Dominator is "more balanced" while the Unchained's tuning "is enough to put the build quality of the rest of the truck to the test." The Unchained is the choice for buyers whose primary use case is aggressive off-road. Both systems include the radius arm conversion.
The rear bypass shocks are clicking. Is something wrong?
No — the King 3.0" 4-Tube rear bypass shocks produce audible clicking from the check valves in the external bypass tubes as they open and close. This is normal bypass shock operation, not a defect or sign of failure. The bypass tubes are what make the rear shocks tunable — and the clicking is inherent to the design.
Why does this system cost $13,760 when 3-inch systems start around $2,700?
Multiple factors. The King 3.5" front shocks alone are among the largest truck shocks produced — Carli spent significant time dialing in the custom piston and tuning. The rear King 3.0" 4-Tube Bypass shocks are complex, adjustable components. The radius arm system with 3" Currie Johnny Joints and the 1-piece gusseted crossmember is a major structural upgrade. The fabricated shock towers, weld-in rear mounts, gusset kit, torsion sway bar, and all supporting hardware add up. At 483 lb and $13,760, this is Carli's most material-intensive system in this platform.
Do I need a roll cage?
Carli recommends it for any buyer using this system to its off-road capability. The Unchained is designed to perform beyond what the truck's stock chassis was built to withstand at aggressive off-road speeds. If this truck will be driven hard in the desert or wash, a cage is a serious safety consideration. Carli does not sell cages — work with a qualified fabricator.
My Ram has a 2-piece driveshaft — do I need anything else?
Yes — a carrier bearing drop bracket is required for 2-piece driveshaft trucks (typically Crew Cab Long Box configurations) to correct the carrier bearing angle at 6" of front lift. Without it, you will experience vibration and accelerated carrier bearing wear. Add the carrier bearing drop bracket when ordering.
What is the warranty?
Carli provides a limited lifetime warranty against manufacturing defects to the original purchaser, with proof of purchase at Carli's retail price required. Wear items excluded.
The Obsidian Take
This system is for the 2003–2009 Ram 2500 or 3500 Diesel owner who is building a dedicated off-road performance truck and has outgrown every other system in the Carli lineup. At $13,760 and 483 lb, this is not a truck-improvement purchase — it is a truck-transformation purchase. The King 3.5" fronts require factory spring bucket boring, the King 3.0" 4-Tube Bypass rears require welded frame mounts, and the radius arm system with Currie Johnny Joints replaces the factory control arms entirely. No part of this build is casual.
It is not for the buyer who wants improved ride quality on a commuter truck — the Pintop and Backcountry systems deliver that. It is not for anyone without a qualified fabrication shop — boring spring buckets and welding rear shock mounts are not negotiable steps. And it is not complete without a rear Full Progressive Leaf Spring selection and, for 2-piece driveshaft trucks, a carrier bearing drop bracket.
Carli recommends a roll cage. That is the most direct statement they make about any system in their lineup — and it tells you exactly who this is for.
Manufacturer Data Disclaimer
Specifications are sourced from Carli Suspension product documentation and authorized distributor data. Actual product specifications, component fitment, required options, and year range may vary by specific vehicle configuration, engine, driveshaft type, and manufacturer updates. Confirm all vehicle specifications and build requirements with Carli Suspension or OFAS before ordering.
Prop 65 Warning
WARNING: This product can expose you to chemicals known to the State of California to cause cancer and reproductive harm. For more information, visit www.P65Warnings.ca.gov.
Non-Returnable Notice
Suspension components are non-returnable once installed. Confirm model year (2003–2009), engine (diesel), drivetrain (4WD), driveshaft type (1-piece or 2-piece), DRW/SRW status, and rear leaf spring selection before ordering. Text (469) 407-7538 with any fitment or build questions before your order is placed.