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Clayton Off Road Adjustable Front Track Bar 5/8 Frame Version for Jeep Wrangler TJ LJ and Cherokee XJ Grand Cherokee ZJ
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Description
Is This for You?
- You're building a front track bar setup using one of Clayton's double-shear track bar brackets (COR-4500400, COR-4500410, COR-4500502, or COR-4500512) and need the track bar with a 5/8" thru-hole Johnny Joint at the frame end to fit the bracket's 9/16" bolt and 2-5/8" inside width — this track bar is specifically designed to pair with Clayton's double-shear front track bar bracket series. The 5/8" thru-hole Johnny Joint at the frame end is rebuildable and greaseable, providing long-term maintainability. The axle end uses a GIIRO dual-durometer bushing with a 9/16" Grade 8 HD bolt that requires drilling the factory axle mount hole.
- You want a rebuildable, greaseable 5/8" thru-hole Johnny Joint at the frame end and a GIIRO dual-durometer bushing at the axle end, on a bent-design 1-3/8" x 5/16" DOM track bar — the 5/8" thru-hole Johnny Joint at the frame end is rebuildable and greaseable for long-term maintenance — unlike a standard forged Johnny Joint, the thru-hole design allows the joint to be serviced and rebuilt in place. The GIIRO bushing at the axle end is maintenance-free and NVH-isolating. The bent design provides maximum clearance for the front axle and differential cover.
- You have a TJ/LJ running 4–5" of lift, or an XJ/ZJ running 3–6" of lift, and need a track bar that works across these platforms with the appropriate Clayton bracket — this track bar covers TJ/LJ builds at 4–5" of lift and XJ/ZJ builds at 3–6" of lift. Pair with the correct Clayton bracket for your platform and lift height: COR-4500400 or COR-4500502 (OE-height, 3–6" XJ/ZJ), COR-4500410 or COR-4500512 (drop bracket, 6–8" XJ/ZJ), or the appropriate TJ/LJ bracket for your lift range.
The Result
- Adjustable front track bar with 5/8" thru-hole Johnny Joint at frame end and GIIRO dual-durometer bushing at axle end — 1-3/8" x 5/16" DOM tubing, bent design for maximum clearance. Designed to pair with Clayton's double-shear front track bar bracket series.
- 5/8" thru-hole Johnny Joint — rebuildable and greaseable for long-term maintenance. GIIRO axle-end bushing — maintenance-free, NVH-isolating. 9/16" Grade 8 HD bolt at axle end — requires drilling factory axle mount hole.
- TJ/LJ: 4–5" of lift. XJ/ZJ: 3–6" of lift. Must be paired with a Clayton front track bar bracket. Lifetime warranty. Made in the USA.
The COR-4500205 is Clayton Off Road's adjustable front track bar in the 5/8" frame version, designed for the Jeep Wrangler TJ and LJ Unlimited (4–5" of lift) and Jeep Cherokee XJ and Grand Cherokee ZJ (3–6" of lift). This track bar is specifically designed to pair with Clayton's double-shear front track bar bracket series — the 5/8" thru-hole Johnny Joint at the frame end is sized and configured to fit the 2-5/8" inside width and 9/16" bolt of the Clayton bracket series. The 5/8" thru-hole Johnny Joint is rebuildable and greaseable, providing long-term maintainability that a standard forged Johnny Joint does not offer. The axle end uses a GIIRO dual-durometer bushing — maintenance-free and NVH-isolating. The factory axle track bar mount hole must be drilled out to accept the included 9/16" Grade 8 HD bolt. The bar is constructed from 1-3/8" x 5/16" DOM tubing with a bent design for maximum clearance around the front axle and differential cover. Pair with the correct Clayton bracket for your platform and lift height. Lifetime warranty. Made in the USA.
Audit Table
| Spec | Detail |
|---|---|
| Part Number | COR-4500205 |
| Application | Front Track Bar, Adjustable — 5/8" Frame Version — Pairs with Clayton Double-Shear Bracket Series |
| Tubing | 1-3/8" x 5/16" DOM |
| Frame-End Joint | 5/8" Thru-Hole Johnny Joint — Rebuildable, Greaseable |
| Axle-End Joint | GIIRO Dual-Durometer Bushing — Maintenance-Free, NVH-Isolating |
| Axle Hardware | 9/16" Grade 8 HD Bolt — Factory Axle Mount Hole Must Be Drilled Out |
| Design | Bent — Maximum Clearance for Front Axle and Differential Cover |
| TJ/LJ Lift Range | 4" to 5" |
| XJ/ZJ Lift Range | 3" to 6" |
| Bracket Compatibility | Clayton Double-Shear Front Track Bar Bracket Series — COR-4500400, COR-4500410, COR-4500502, COR-4500512 |
| Warranty | Lifetime |
| Origin | Made in the USA |
| Shipping Weight | 14 lb |
| Shipping Dimensions | 36" x 4" x 4" |
Verified Fitment (OFAS Standard)
✅ Fits 1997–2006 Jeep Wrangler TJ (2-Door) — All Trims — Front Track Bar 5/8 Frame Version, 4" to 5" Lift — Requires Clayton Bracket
✅ Fits 2004–2006 Jeep Wrangler LJ Unlimited (4-Door) — All Trims — Front Track Bar 5/8 Frame Version, 4" to 5" Lift — Requires Clayton Bracket
✅ Fits 1984–2001 Jeep Cherokee XJ — All Trims — Front Track Bar 5/8 Frame Version, 3" to 6" Lift — Requires Clayton Bracket
✅ Fits 1993–1998 Jeep Grand Cherokee ZJ — All Trims — Front Track Bar 5/8 Frame Version, 3" to 6" Lift — Requires Clayton Bracket
❌ Does NOT fit Jeep Wrangler JK (2007–2018) — different front track bar geometry
❌ Does NOT fit Jeep Wrangler JL/JT (2018–2026) — different front suspension architecture
❌ Must be paired with a Clayton double-shear front track bar bracket — not a standalone bolt-in track bar
Installation & Fabrication Notes
- This track bar must be paired with a Clayton double-shear front track bar bracket. Select the correct bracket for your platform and lift height before ordering this track bar.
- Drill out the factory front axle track bar mount hole to accept the 9/16" Grade 8 HD bolt per Clayton's installation instructions before installing the track bar.
- Install the Clayton bracket to the OEM frame location per the bracket's installation instructions.
- Install this track bar between the Clayton bracket (frame end, 5/8" thru-hole Johnny Joint) and the drilled axle mount (axle end, GIIRO bushing, 9/16" Grade 8 bolt).
- Set the track bar length with the vehicle at ride height and the front axle centered under the vehicle.
- Torque all hardware to specification at ride height.
- Verify front axle centering and have the front alignment checked after installation.
- The 5/8" thru-hole Johnny Joint at the frame end is rebuildable and greaseable — regrease periodically per Clayton's maintenance schedule.
Wheel & Tire Fitment
Compatible with standard TJ/LJ, XJ, and ZJ wheel and tire combinations within the specified lift ranges. Front track bar length affects front axle centering, tire clearance, and steering wheel centering — verify equal clearance on both sides and steering wheel position after installation.
Engineering Question: Which Clayton double-shear front track bar bracket are you pairing this track bar with, and what is your platform and lift height? This track bar requires a Clayton bracket — it is not a standalone bolt-in. For TJ/LJ at 4–5" of lift and XJ/ZJ at 3–6" of lift, select the OE-height bracket (COR-4500400 or COR-4500502). For XJ/ZJ at 6–8" of lift, select the drop bracket (COR-4500410 or COR-4500512). Also confirm the factory axle mount hole has been drilled out for the 9/16" Grade 8 HD bolt before installation.